Preoperational inspection as a trained and authorized operator, it is your responsibility to use this equipment safely. One of the most important steps before operating a pallet jack is to take a look and make sure everything appears ready and functional. You can also use it as a walkalong truck and pick stock with it. Intro to pallet jack safety vivid learning systems. Do not leave a pallet jack unattended and elevated. In british columbia a young worker at a warehouse was using a manual pallet jack to move a load down a loading ramp with a 9 percent slope. Strain or dislocation of shoulder due to forceful pulling of a pallet jack.
Powered pallet jacks that use electricity to lift and move their loads are laborsaving devices that are used widely in many industries. These endcontrolled riders sometimes have longer forks and can be controlled both on and off the platform. Each class contains sections on anatomical components, principles of stability, safe operations, hazards to avoid, and more. Provide adequate training in safe operation of all equipment used to. Holes, cracks slopes, ramps debris, liquids pedestrianvehicle traffic. Includes summaries of regulations and evaluations of accidents involving forklifts. Electric pallet jack certification, get electric pallet. When not in use, pallet jacks must be stored in areas not exposed to pedestrian traffic with the forks lowered. Pallet jack safety monthly newsletter california manufacturers. Operating electric pallet jacks safely hr and safety videos. This program outlines the basics of pallet jack safety and provides the dos and donts of safe operation.
Getting heavy and awkward loads around with a pallet jack is a basic need for most trucking, warehouse and logistics companies. Moving materials with a hand pallet truck may seem easy, but safe handling requires skill. Pallet jack safety printing industries alliance 8 osha reminders such examination shall be made at least daily. All safety decals legible operators manual in place and legible use a if ok, use an x if a problem exists. Damaged stringers should be properly repaired with plugs or mending tape to ensure pallet safety. Where industrial trucks are used on an aroundtheclock basis they shall be examined after each shift. Moderate force will be needed, sinc e the jack has to go over parts of the pallet. Ensure all safety measures are being taken when loading. An owneroperator of a motor vehicle that transports hazmat. Theyre easy to use, but theres a few tricks and safety. Pallet jacks seem like simple devices and do not appear to require training.
Always wear safety shoes when operating this equipment. Look at a wood pallet before you pick it up to ensure there are no nails sticking out. As a support, it has the potential to take a lot of abuse. A person may not ride or be elevated on the forks of a lift truck or pallet jack without the use of a safety platform. Powered industrial vehicles powered pallet jack inspection checklist. According to the state compensation insurance fund of california, safety tips for electric pallet jacks requires handson training to ensure that the operator has a good sense of the capabilities of the implement. Manual pallet jack safety pallet jacks seem like simple devices and do not appear to require training.
Jul 16, 20 getting heavy and awkward loads around with a pallet jack is a basic need for most trucking, warehouse and logistics companies. The worker was walking the pallet jack backwards, guiding it down by its steering handle. This program discusses how to safely operate electricpowered pallet jacks so operators can deliver their loads while avoiding injury and property damage. Pallet jack safety procedures do not operate pallet jack manual or electric until trained and authorized by your supervisor. They come in many different types and styles and are vital to daily operations in todays industry. The powered industrial trucks standard 29 cfr 1910. There are many different models of pallet trucks on the market, and theyre supplied by a variety of manufacturers.
Store pallet jack in an out of the way area where forks and handle are not a tripping hazard e. Your walkierider pallet truck walkierider pallet trucks as a rider your pallet truck is designed to move loads over long distances. Wheels for wear fluid leaks capacity plate see company checklist inspect your route. This jha provides only the minimum ppe safety requirements necessary to safely complete the task or assignment, and the jha only covers the hazards or exposures that are most likely to be encountered. Safe pallet jack operation includes training, familiarity with operation, inspection of the jack prior to use, wearing the right personal protective equipment. Before using a pallet, inspect its condition to make sure it can be safely stored with a heavy load. The maximum safe load capacity should never be exceeded.
Always check the pallet jack manual or electric to see that it is in good working order before attempting to handle a load. Manual, walkalong and rideon equipment are all discussed. This is only time the handle should be downto jack the pallet. A fully loaded electric pallet jack can weigh as much as a car. This safety device helps protect operators from being pinned. Safe operating procedure pallet jack wynns locksmiths. Fork lift and pallet jacks have a very high center of gravity and will turn over when a turn is made at excessive speed.
There are manual pallet jacks you batterypowered models that can help lift and move heavier and. This type of electric pallet jack, otherwise known as a walkie, isnt designed with a mast and uses pallet forks or a platform to lift and carry loads only inches off the ground. University of tennessee knoxville job hazard analysis and. Electric pallet jacks are easy and safe to operate as long as the. Revised 04012007 forklift safety guide state of washington. Pallet jack safety safety toolbox talks meeting topics. The pallet jack also features a durable sealed pump with overload safety system.
The toramax is a lowcost electric walkie pallet jack that is ideal for lower throughput applications. Tips and best practices even if you have previously completed training on this class of products, take the time to get familiar with its unique features and design. Safe 7233 these advisory materials have been developed from national standards and sources believed to be reliable, however, no guarantee is. Theyre easy to use, but theres a few tricks and safety regulations. The benefits of using electric pallet jacks far outweigh the risks if these material handling aids are used properly and safely.
Pallet safety guide wood pallet safety guide premier. Choose from corrosionresistant pallet jacks for demanding environments, or allterrain jacks for navigating various types of ground surfaces. Equipment features can vary greatly from manufacturer to manufacturer and assuming all features are the same can be very dangerous. Rider trucks will also be equipped with a rider platform. Raise the forks by pushing the actuating lever down and pumping the handle. Though they are relatively simple machines, pallet jacks can still be dangerous if the proper safety precautions arent taken. Contains requirements for use of mechanical equipment, materials storage, load clearances, etc. That places electric power jacks under the same regulatory standard as forklifts, whereas manual pallet jacks, which may be similar in many ways, are considered simple machines or tools. If the pallet has any cracked or broken pieces, you will need to buy a new pallet. Manual pallet jacks electric and manual pallet jacks. When operating the electric pallet truck, the operator has to wear safety shoes. Pallet jacks should be used only by trained operators. Roll the pallet jack through the two slots on the front of the back of the pallet.
Check the pallet for any protruding nails or splinters of wood. Before moving loads, first demonstrate safe operating procedures with an electric or manual pallet jack. Operators preoperation checklist electric pallet jack lift trucks must be inspected prior to use before each shift and immediately after service, maintenance or repair. Making a quick inspection and planning your journey before jumping straight into using the pallet jack could save you a lot of hassle in the future. Never use your body to stop the electric pallet jack. A common safety feature found on many pallet trucks is the reverse switch found on the tbar. Motorized pallet jacks or manual pallet jacks are found in nearly every warehouse and are essential. Material handling equipment such as pallet jacks, lifts, hand trucks and carts are used daily in many hauling operations. The 1,000pound load was within the limits for the pallet jack, but the pallet jack sped up on the slope. Passengers are allowed to ride on electric pallet jacks sometimes.
Damaged stringers should be properly repaired with plugs or mending tape to ensure pallet. They are stacked in a corner and not used except as a last resort when there are no good ones left. Some varieties of electric pallet jacks have a platform available for operators to ride on during longer runs around facilities. Your pallet truck is not an automobile with a load it may weigh more than 3 automobiles. Push pallet jacks, pulling pallet jacks places major strain on the body e. The tbar support handle a common safety feature found on many pallet trucks is the reverse switch found on the tbar. Pallet jacks can be unstable so when using a powered jack. These pallet jacks include low lift platforms, low lift walkie pallet jacks, high lift counterbalanced, and low lift walkiericer pallet jacks. Pallet jacks are common tools in warehouse and other environments.
Pallet safety webster defines a pallet as a support for freight. Load capacities must be adhered to at all times, and every unit is shipped with an attached information plate that provides safe load limits. This training program is designed to assist you in becoming a trained and authorized lift truck operator. Pallet jacks electric and manual pallet jacks grainger. Riding a pallet jack is never recommended, and anyone who is near a pallet jack must keep their feet clear of the implement. Always examine pallet before attempting to move it. Safety and health topics powered industrial trucks. Electric pallets jack safety electric pallets jacks are one of the most useful pieces of equipment within our company. A pallet jacks operators manual must remain with the vehicle at all times. Large pdf files should be printed a few pages at a time. If used correctly, they are highly efficient and can increase a pickers hourly case pick rate by 50%. Rusty nails that are typically found in wood pallets can puncture the skin causing tetanus which can be fatal.
Never exceed the manufacturers maximum load rated capacity. Built for demanding use, this pallet jack is constructed from allwelded steel components. Defects when found shall be immediately reported and corrected. Safety procedures 4 please read and understand the operation and safety manual before operating this pallet truck. Take a look at the following safety tips for using pallet jacks safely. What is the first thing you should do when preparing to lift a load with a pallet jack. During the movement of products and materials there. When pressure is applied to the reverse switch, the truck will reverse. Modification no modifications or alterations to this pallet truck which may affect, for example, capacity, stability or safety requirements of the truck, shall be made without the prior written approval of the original truck. It is critical that the rollers drop between the pallet bottom boards. The red button on the operation handle is an emergency reverse.
This safety device helps protect operators from being pinned between the truck and a solid object. From shipping product out the door to moving items internally. Always check pallet jack manual or electric to see that it is in good working order before attempting to handle a load. Inspect your route before you move the pallet jack so you are aware of any hazards and obstructions.
Pallet jack safety pallet jacks are one of the commonly utilized pieces of equipment in shipping and warehousing operations. You use it in the correct manner to ensure your safety and the safety of the people around you. Park the pallet jack in a level place, forks lowered. A pallet jack s operators manual must remain with the vehicle at all times. Jul 21, 2010 pallet jacks clearly arent as dangerous as forklifts, but they can still cause accidents, damage materials and structures, and result in serious injuries. Make sure pallet jack is at a complete stop, and lowered to the floor before releasing the control handle. Never operate a pallet jack unless you have been trained to do so. Jack up your pallet jack safety program ehs daily advisor. Lists video abstracts that are relevant to agricultural safety. The term pallet truck is used to represent all types of powered hand pallet trucks and class iii tuggers.
Pallet jack safety guide to operating a pallet jack. Pallet jack safety tips be prepared work safe finish right ensure you have been trained on proper use inspect pallet jack. Operators preoperation checklist electric pallet jack. Safety tip of the week 1 electric pallet jack safety electric pallet jacks are one of the most useful pieces of equipment found in a company. To be able to safely use hand pallet trucks in the work place. This checklist is to be completed to document the inspection. However, when products and materials are being moved, there are numerous opportunities for personal injury and property damage if equipment isnt properly used or maintained. The two keys to locking the door on pallet jack accidents are. These manual pallet jacks are ideal for special applications. Checklists must be kept on file at the department using the lift truck for a minimum of one year. There are hazards associated with their use for operators and those who work in the same areas. Many employers ask untrained and unsupervised employees to operate pallet jacks which initially are not seen as a hazard, but still have the. During the movement of products and materials there are numerous opportunities for personal injury and.
August 2003 pallet jack safety procedures do not operate pallet jack manual or electric until trained and authorized by your supervisor. Electric pallet jacks, often called pallet trucks, are designed for lifting and transporting palletized materials over relatively short distances. Notify your supervisor about any faulty equipment immediately. This unit comes with a 24volt battery pack and onboard charging system as well as standard 48. Our pallet jack safety training course is regulation compliant, and our online version fulfills classroom training requirements. Pallet jack safety guide to operating a pallet jack safely. Raise the pallet jack by pumping the handle, until the pallet is clear of the floor underneath. Although this assortment of material handling equipment all has different features like load capacities and safety devices, pallet trucks can be divided into two separate categories manual pallet jacks and powered pallet trucks. Electric pallet jack walkie or rider daily operator.
Oversize wheels on the steering column give you better maneuverability. Always read and follow the safety rules in the manual. Confirm load being lifted is within the capacity limit. Pallet jacks, also known as nd move pallets of m operate by hand, and. Put pallet jacks safely away in a predetermined storage location. The product is a no nonsense and hardworking piece of equipment thats purpose is simply to get the job done. Electric pallet jack walkie or rider daily operator check list to be performed at the beginning of each shift week starting date. This safety button will keep the electric pallet jack from running you over. There are two risks associated with utilizing a pallet jack, your feet and your back. Electric pallet jacks are easy and safe to operate as. A pallet jack is a relatively simple device that allows a person to pick up and. In british columbia a young worker at a warehouse was using a manual pallet jack to.
As a professional driver, you will find that you may need to move cargo or other materials throughout. Pallet jack safety state compensation insurance fund. Pallet jack safety state compensation insurance fund state fund. The pallet jack s rear wheel assembly struck the workers foot. A lot of old pallets are never discarded when they should be. We utilize pallets in this facility each and everyday.